When my daughter graduated from boot camp, I bought a new Ka-Bar and had her name laser-engraved on it. This was done for me as a favor by engineers in my company. I donated my Ka-Bar so they could test the process before running the final part on my daughter's knife.
I sent the blade, hand guard and pommel out to PFC THOMAS to have them bead blasted, then parkerized.
Back from PFC...
I numbered all the old handle sections and traced the new leather pieces so I can pre-sand the leather pieces before stacking them. Once I stack them, they'll have the rough contour and all I should have to do is sand them all to form.
I'm going to paint the tang with a few coats of rustoleum, then epoxy the stack onto the tang.I'll compress the leather and pin the pommel in place while it all cures.
I'll need to find a good leather stain and sealant now.
Tony.