I would check the diameter at the part of the barrel where the gas cylinder goes on.
Check a USGI barrel if possible.
It could be that the barrel diameter is a little larger in that area.
The gas cylinder could also be an aftermarket which could be causing the problem.
If it's the welded method of unitizing, it could be warped.
I've installed some that were very tight and, these should be fitted if at all possible.
Check the splines also, as some may be a bit narrow.
Check a USGI barrel if possible.
It could be that the barrel diameter is a little larger in that area.
The gas cylinder could also be an aftermarket which could be causing the problem.
If it's the welded method of unitizing, it could be warped.
I've installed some that were very tight and, these should be fitted if at all possible.
Check the splines also, as some may be a bit narrow.
